The wooden frame has had a piece of well used and secondhand white polystyrene glued in place (the polystyrene was salvaged from a skip). I used No More Nails tube adhesive to glue the polystyrene in place and tool boxes and wooden boxes as weights to hold the foam while the glue dried. I then smoothed on some builders caulk to fill any gaps around the edges and any deep gouges in the foam.
Prior to taking this photo, I have roughly sanded the edges in my first attempt to smooth out the wooden frame, I would expect to return to this once I have done some more work on the gaming module.
Tony
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